The Bolted Coupler Which Does Not Require Rebar Preparation


Developer: Oberoi Realty
Main Contractor: Samsung C&T Corporation
Product Supplied: MOMENT® Bolt Coupler (MBC)

Project Description

Oberoi 360 project is a mixed development located in the Worli, district of Mumbai, Commercial & High end Residential Hub of Mumbai, north of the central business district. The site, lying just 600 meters east of the Arabian Sea, is contextualized around the nearby water. As most of the surrounding buildings are low-rise, the tower’s western facing sightlines are maximized to offer views of the sea.

The Requirement : Rebars protruding from the foundation piles were too short to allow traditional lapped splice.

MBC Application
A nut runner is always recommended to tighten the bolts for higher precision and faster installation.

The Solution

The best solution for the continuity of bars protruding from the foundation piles is using the MOMENT Bolt Coupler (MBC). As the bar end does not need to be prepared in advance, MBC coupler is a flexible solution for contractors. It only requires a wrench or a nut runner  to tighten the bolts along its serrated hollow body. Hence, it is easy to operate even in a confined area at site.  The installation is very straight forward with simple demonstration and guidance.

The Result

Leviat in India supplies a significant amount of MBC coupler to this mixed development project , which proves that MBC coupler is the ideal and cost effective coupler for remedial and repair works, particularly when one bar is already fixed in the concrete. The team of Samsung & Oberoi appreciate the convenience of this coupler as it managed to save more time and were able to execute the work well in advance.

MBC Application
Using MBC coupler is a cost effective method of joining reinforcing bars, particularly when the fixed bar is already in place.

 

Unable To Connect Your Rebars At Site?
Let Us Drop You A Call For Consultation. For Free.


 

 

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How To Connect ‘Mistakenly Shortened Rebars’ At Site?

There are 2 common methods to connect reinforcement bars.

The traditional way of connecting rebar is by overlapping 2 rebars, with typical lap lengths of between 30 and 50 times the diameter of the rebar in accordance with EN1992-1-1.

The modern way of connecting rebars is by using a mechanical splice system; a mechanical connection between two pieces of rebar that enable the bars to behave in a manner similar to continuous length of rebar. Most mechanical splices join rebar end-to-end along with the rebar threads, providing many of the advantages of a continuous piece of rebar, which is more reliable. Read more: Mechanical Splices VS Lap Splicing

MBC- The Ideal Coupler for Remedial & Repair Works


If the rebar lap length was shortened by mistake, we will not be able to connect both rebars if:
1) The lap length is less than that specified for a particular application.
2)  There is no way we can thread on either side of the rebars at site/ the rebars are being planted vertically

Like any other engineering problem, this situation may have other solutions like welding, drilling in additional rebar, depending on the site conditions, codes, materials used and the structure that is going to rest on this foundation.

However, the best way to connect this is the Moment Bolt Coupler (MBC), a bolted coupler which does not require any rebar preparation, designed for the connection of two rebars which haven’t been previously threaded.

Each MBC coupler features a serrated hollow body which will grip the rebar. A number of bolts along one side will press the bar against the serrations and lock both bar ends and complete the connection.

Bolts Designed to Shear Off at a Specified Torque


MBC coupler is a cost effective method of joining reinforcing bars, particularly when the fixed bar is already in place and there is insufficient space for a hydraulic swaging press. Below are the benefits of MBC coupler.

• No threading required. Installation can be done by using a wrench.
• Bar ends are supported within the coupler by reversed teeth on the internal wall, and as the lock shear bolts are tightened, the conical ends embed themselves into the bar and press the bar on to the teeth.
• Excellent for remedial & repair works where one bar is already fixed in concrete.
• Capacity load higher than 108% characteristic yield strength of grade 500 reinforcing bar.
MBC Bolted Rebar Coupler
Nut runner is strongly recommended to tighten the bolts for higher precision and faster installation.

The Simplest Way To Join Short Rebars.
Let Us Drop You A Call For A Consultation. For Free.


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The Bolted Coupler Which Does Not Require Rebar Preparation

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14BC- New Address, Same Passion

HMSG New Office 1
Halfen Moment Singapore official launching by Halfen Moment Group, Managing Director, Rob Van Hareen (middle).

Halfen Moment Singapore has now expanded its footprint in Singapore with the official opening of our brand new office at 14 Benoi Crescent, Singapore 629977.

HMSG New Office 2

WhatsApp Image 2019-08-30 at 13.05.18
Office opening speech by the Directors to all staff of Halfen Moment Singapore and business partners.
WhatsApp Image 2019-08-30 at 13.05.18 (1) WhatsApp Image 2019-08-30 at 13.05.18 (2) WhatsApp Image 2019-08-30 at 13.05.18 (4) HMSG New Office 4
Certificate of appreciation to dedicated employees who have contributed to the new office opening

We hope this expansion will makes us work harder, smarter and serve our customers better. This expansion is the testimony to the fact that there is an immense potential in the talent here and we will continue to strengthening operations in Singapore.

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IC Nominated For Productivity & Innovation Awards (PIA) 2019

Halfen Moment is proud to have Invisible Connections to be nominated as Top 10 entries to the Productivity & Innovation Awards (PIA) during the International Built Environment Week (IBEW) from 4 – 6 September 2019 at the Marina Bay Sands Singapore.

Organized by Singapore Contractors Association Ltd, nominees of PIA 2019 were chosen based on the key points below:

    1. “Thinking out of the box” construction methods, processes and products
    2. Involvement by workers and staff in the construction sector to create innovative projects/products that will result in significant enhancements at their workplaces

All in all, productivity and innovation are the keys to improving competitiveness of the construction sector and to reduce reliance on manpower.

PIA Awards Halfen Moment
Halfen Moment team explaining the application and benefits of Invisible Connections Products at PIA awards 2019 in Singapore

What Is Invisible Connection?


TSS101
TSS Telescopic Stair Connectors – Precast Landing to core wall connection

Invisible Connection is developed to solve unsightly support systems for precast connections. Methodology primarily for precast staircases and landings, they can also be used as support systems for precast beams and slabs. This is to remove the unpleasant looking support systems, traditional bracketry or corbel supports.
Invisible Connections TSS & Recess
 Corbel free construction using Invisible Connections

Benefits of Invisible Connection


Use of Invisible Connection at precast staircases helps to speed up construction. The methodology involves procurement of precast staircase flights (inclusive of landing) at controlled environment, followed by site installation.

Invisible connection method achieves higher productivity up to 55%. With the reduction of work processes, there are improvements in terms of manpower and materials. It also minimizes temporary propping and scaffolding. With minimum temporary propping and scaffolding, there is saving in materials, resulting in cleaner and safer construction site. As safety hazard related to working at height can also be reduced.
Invisible Connections TSS41
By using our systems you avoid welding and bolting on site. Only filling up the recesses with mortar is needed. Uniform performance.

For further details, please contact our or visit our office where we can showcase you the actual Invisible Connections products!

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Eurocode 2 – Design of Fastenings For Use In Concrete With IES & IEM

Institute of Engineering Singapore (IES) and Institute of Engineering Malaysia (IEM) had a collaboration with Halfen Moment on a full-day seminar this September 2019 at Furama Riverfront, Singapore and Armada Hotel, Malaysia respectively.

The seminar was lead by speaker from Halfen Moment Singapore, Gary Connah and Stefan Lammert from Halfen International GmbH.

HM Speakers
(Left) Gary Connah,  Stefan Lammert

The title of the seminar is EN1992-4:2018 Eurocode 2 – Design of Fastenings For Use In Concrete, which covers the following topic:
• Common design principles and development of EN1992-4
• Detailed anchoring principles of cast in channel
• Health issues relating to anchoring in concrete
• Case studies and innovative installation methods for cast in channel

The full-day course was packed with information and activities knowledge which can be applied by:
• The structural design community, particularly those with a focus on concrete;
• Relevant trade bodies and member associations;
• Structural/civil engineering consultancy services, to understand the most rounded view on the impact of the EN1992-4:2018 Eurocode 2 standard.

Participant Activity
One of the participants answering open-book quiz during the seminar

Certificate of Appreciation
Certificates of Appreciation was presented to representatives from (left) Halfen Gmbh, Halfen Moment Malaysia & Halfen Moment Singapore.

HM Team
Representative from Halfen Moment during IEM Seminar 2019

Interested to a similar talk session with us? Feel free to reach out to us and discuss your project needs with a Halfen Moment Representative. In the mean time, please visit our Anchoring In Concrete product page for further info.

Stay tune for more IES & IEM collaboration events in 2020 and we look forward to meet you in our next event!

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Halfen Moment Participated In IBEW 2019

Themed “Transforming the Way We Build,” IBEW 2019 is the first fully integrated built environment event and the largest in the Asia Pacific region.

Halfen Moment Singapore participated in Innobuild Asia, 1 of the 4 tradeshows held during IBEW (International Built Environment Week) from 3-6 September 2019. Innobuild Asia showcased innovations and technologies that transform the construction industry.  Designed for Asia’s consultants, contractors, agents & distributors, building owners, developers, and planners, it featured the latest innovative construction materials, tools and technologies that helps to improve the productivity and resource efficiency. More than 12,000 people in related industries from Singapore and the neighbouring countries attended this event.

A full range of innovative precast building materials, such as Grout Coupler, Invisible Connections & Wire Loop Box and Precast Shoe were presented at our booth, showcasing the various applications of how Halfen Moment products can be used in a construction, providing solution and possibilities for a faster and safer construction.

Innobuild Halfen Moment Singapore
Halfen Moment introduced a series of innovative precast technology during Innobuild Asia during IBEW 2019

Halfen Moment Global Team
Halfen Moment Singapore team

Precast Buidling Products Halfen Moment
Gary Connah, Halfen Moment’s Technical & Development Manager delivered a talk on ‘Ensuring Robustness of Precast Concrete Connection’ during the showcase event

We would like to thank you for spending your time visiting our booth at Innobuild Asia. It was our pleasure and honor as we enjoyed many inspiring conversations.  We consider our participation in this event a success! To learn more about the Halfen Moment products portfolio, please feel free to contact us at hmsg@halfen-moment.com.

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JKR Seeks Future Collaboration With Halfen Moment

JKR Halfen Moment Group Photo
Group photo of all participants from JKR with Halfen Moment team.

Halfen Moment team was invited to present on our CREAM Certified Moment JoinTec Coupler at Jabatan Kerja Raya (JKR), Jalan Sultan Salahuddin, Kuala Lumpur. The workshop was attended by 50 participants from JKR and 8 representatives from Halfen Moment. The 2-hour talk was lead by the Managing Director of Halfen Moment Singapore, Gary Connah.

Apart from introducing Moment brand range of couplers to the members of JKR, the presentation also covers introduction to Halfen Moment with our product portfolio, metallurgy (domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are called alloys) and most importantly the obtained qualifications of our building products from certified bodies.

We would like to express our deepest gratitude to JKR for inviting us and we are looking forward to work together with JKR in any future projects.

IMG-20190724-WA0002

JKR & Halfen Moment
Gary Connah, Halfen Moment, receiving Certificate of Appreciation from Ir. Noreha bt Nordin, Jurutera Awam Penguasa Kanan, Penolong Pengarah Kanan Bahagian Struktur

 

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[First in Malaysia] CIDB CREAM Certified MOMENT Mechanical Splicing System

Leviat is proud to announce that we are the first company in Malaysia to receive quality certification in accordance to ISO 15835 standard by the Construction Research Institute of Malaysia (CREAM), an independent and transparent certification body in Malaysia under CIDB.

Download our CREAM Certificate here

Today, the demand for efficient splicing systems has become increasingly important due to the increased construction complexities, design requirements, escalating costs and limitations of traditional lap splicing methods. This has driven the need for alternatives that is able to provide both structural robustness and cost effectiveness.

Why So Many Construction Structures Collapsed- How Safe Are We?

With all these catastrophes all around the world, Malaysia has been exposed to the stark reality that we can no longer be considered immune to such tragedies of tragic proportions in terms of lives lost, property destruction and even economic collapse.

The government and regulatory bodies have therefore taken serious steps in reviewing current building regulations and codes, to enable structural engineers and constructors to take immediate and necessary precautions to ensure the safety of their design as they are liable if anything happened to the buildings (refer provisions under CIDB act below).


*MS 2500 (Profile) Enforced 1 December 2016 Consultation with industry and testing body on 5 January 2017: Testing requirements for design requirements are not clearly stated. The meeting agreed to adopt AS4600 and EN9590 Part 5 in addition to MS2500. CIDB has submitted the MS2500 revise application to DSM on January 6, 2017.

MOMENT JT Connection

MOMENT JT mechanical connections conform fully with applicable codes including BS 8110 Pt 1:1997 Clause 3.12.8.16.2 Bar in Tension and ISO 15835, providing defined ductile behaviour and performing like a continuous reinforcing bar.


Fig 1: MOMENT JT connections perform beyond the yield point of the bar whereas Lap Splices are only defined in the elastic area. This indicates that the MOMENT JT connection which works as a continuous bar provides additional strength and safety all around independent of the quality of the surrounding concrete.

Design Codes and Specifications

In reinforced concrete design, the Structural Engineer is faced with the task of determining where and how reinforcing bars must be spliced in a structure. This must be done to ensure that the national regulations are adhered to and also to make sure that the structure will not suffer a progressive collapse if overloaded.

Due to the minimum connection strength required, it is generally assumed in design that the occurrence of a mechanical connection of two reinforcing bars does not result in a reduction of the anticipated structural strength nor the longitudinal ductility of the reinforcing steel. This would maintain the properties which the reinforced concrete member would have had with a continuous unspliced bar. That is, it is assumed that the use of a mechanical connection does not introduce a structural weakness that could jeopardize the overall structural performance.

Design requirements of the applicable codes as in BS 8110 and EN 1992-1 generally assume a minimum connection strength but are silent on the details about test methods and conformity assessment. ISO 15835, which is used as the basis for CREAM’s assessment covers all aspects of coupler production and assessment including:

  1. To assess the serviceability, a test is made on a representative gauge length assembly comprising reinforcement of the size, grade and profile to be used and a coupler of the precise type to be used, the permanent elongation after loading to 0.6fy should not exceed 0.10mm,
  2. It also covers tests for couplers to be used for mechanical splices in reinforced concrete structures under predominantly static loads and additional requirements for couplers to be used in structures subjected to high cycle elastic fatigue loading and/or to low cycle elastic-plastic reverse loading to represent seismic activities.

MOMENT JT Connection and Seismic Design

In a structure undergoing inelastic deformations during an earthquake, the tensile stresses in reinforcements may approach the tensile strength of the reinforcements. The requirements for MOMENT JT mechanical splices are intended to avoid a splice failure when the reinforcement is subjected to expected stress levels in the plastic regions. In addition to that, in plastic hinge regions, the first part to fail is the concrete where excessive spalling occurs. Once the concrete spalls, the lap splice behaviour is severely compromised, whereas the mechanical splice behaviour remains intact.


Lap Splices (2011 – Turkey) – Concrete spalling results in lower or zero capacity as the concrete that is critical in the load transfer has disappeared.


Mechanical Splices (2017 – Mexico City) – Concrete spalling has no effect on capacity as the mechanical connection is still present.

In seismic consideration:

  1. MOMENT JT connections promote full strength capabilities and offer in tension more than the specified ultimate strength of the reinforcing bars ensuring that rupture will only occur in the reinforcing bar before failure in the mechanical connection.
  2. MOMENT JT connections are manufactured to the exact standards to withstand a breaking strength of more than 700MPa  thereby promoting adequate strength and ductility so that failure initiates in the concrete rather than the steel reinforcements in the event potential inelastic straining may occur during seismic excitation.

Conclusion

MOMENT JT connection offers many advantages to the designer and builder to help improve the design and reduce construction time and cost while providing versatility and can help to solve many construction problems today.

As Malaysia progresses in nation-building, federal governance, regulations and codes for construction regarding seismic frame construction become more stringent, MOMENT JT connections, the proven mechanical splice method, provides you with the ability to design and build concrete structures to withstand the test of time.

cream rebar coupler

Locally Approved Couplers For Quality Connections.
Let Us Drop You A Call For Consultation. For Free.


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The Missing Link Of Quality

With the advent of Industrialized Building System (IBS), there is one aspect of the supply chain that has remained unregulated and subject to risk of poor quality solutions creeping in to the market place that might be structurally unsound. This largely comes from the fact that the metallurgy of these connections is critical to their suitability, so the selection of the right steel is vital to ensure their performance.

Metallurgy
Metallurgy plays a crucial role in enabling sustainability

When construction methods changed to IBS, there was a sudden influx of new technologies to assist in the connections of the precast element; but there is a natural lag before product codes can catch up and provide the same level of total robustness as traditional construction methods.

IBS-Prefabricated-Component
IBS approach has been widely adopted, as it reduces construction time frames compared with conventional methods.

While the scope of BS8110 did not cover all of these new connections, at least there were some minimum requirements for the mechanical splicing of reinforcing bars.

Why is CREAM Certification important?


Ever since the adoption of Eurocode 2 (EN 1992-1-1) in 2015 the requirements for these mechanical connections became lost largely due to the fact that Europe has separate National regulations for these items provided by such organisations as CARES in UK and AFCAB in France.

cares Afcab

Thankfully, the CIDB in Malaysia realised that there was a gap and has identified CREAM* as a certification body who can provide the same service locally to provide confidence to the users, purchasers and specifiers of constructional steels and to ensure its safety and reliability, government, private and/or non-profit bodies. However, for other more advanced technologies, where no standards exist today, this type of certification is not possible as CREAM needs a standard to audit against.

cidb     cream

For these the engineering community needs to better understand the metallurgy and ensure that the products are fit for purpose. But at least for mechanical splices, the publication of ISO 15835:2018 means that CREAM certification is now possible.

*The Construction Research Institute of Malaysia (CREAM) is a research and development (R & D) institution for the construction industry in Malaysia. Committed to ensure that R & D programs meet the needs and requirements of the national construction industry by implementing quality management systems that meet MS ISO 9001.

 

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What Everyone Is Saying About ECRL?

The East Coast Rail Link (ECRL) (Malay: Laluan Rel Pantai Timur) is a planned standard gauge double-track railway link infrastructure project. The construction began in August 2017 was suspended from July 2018 to April 2019. The project was continue with revised construction cost and southern alignment of the rail link.

6 States Combined

ECRL will be connecting 6 different states starting from Selangor going to Wilayah Persekutuan Putrajaya, Negeri Sembilan, Pahang, Terengganu and stops at Kelantan. This project effectively connects the West Malaysia & East Malaysia with efficient time & cost management for customers.

6

14 Passengers Only Stations

There will be a total of 14 passengers only stations, 1 freight only station and 5 combined passengers & freight stations. MRL aims to ensure customers’ comfort towards the whole journey.

5

4 Hours from WP Putrajaya to Kota Bahru, Kelantan and Vice Versa

This project that costs RM44 billion cuts the travelling time of West-East Malaysia to 4-hour with total of 640km versus average of 7-hour drive for 474km. Now we can avoid long ride during festive seasons and opt for cheaper options than flying on plane or helicopter.

4

3 Interchange Stations –KTMB, ERL and MRT

Any railway project will not be completed without interchange stations – and ECRL will not missed the opportunity for increase accessibility for their potential users. Currently, the project aims to have 3 interchange stations with Keretapi Tanah Melayu Berhad (KTMB), Express Rail Link (ERL) presently connects KL Sentral and KLIA and Mass Rapid Transit (MRT) that connects Sg. Buloh to/from Kajang.

3

2 Services Provided – Passenger Train & Freight Train

There will be 2 service provided by ECRL namely Passenger Train that can speeds up to 160km/h and Freight Train that speeds up to 80km/h. This development too will include with double tracking for simultaneous ride to and fro at any point of the track.

2

1 Aim – To Stimulate Economic Growth Along ECRL Corridor

The development of the ECRL will encourage economic growth along the corridor, many business opportunities will rise with this project. Upon announcement of this project, there are 1,321 submissions from Construction Industry Development Board (CIDB), break down to – 859 submissions or 65% are of G7 category of CIDB-rated companies, 134 submissions from Grade G5, 132 submissions from Grade G4 and 104 submissions and 92 submissions from Grade G3 and Grade G6 respectively. The project also encourages bumiputera participation that consists of 994 bumiputera engineering and construction companies representing 75.25% of the overall registration.

1

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